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Fire risk mitigation in the food manufacturing industry

Agri-processing plants face complex fire risks—especially where gases and solvents are used. ASP Fire outlines NFPA 36‑aligned engineering, targeted risk assessments and controls for high‑hazard zones to protect people, assets and uptime; explore key vulnerabilities and practical steps to strengthen your facility’s fire resilience.


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2 min read 2 min

Fire safety for agri-processing plants is essential due to the high risk and complexity of these environments. Specialising in fire engineering, ASP Fire provides custom systems that mitigate specific hazards in food production facilities.

Fire safety for agri-processing plants is essential due to the high risk and complexity of these environments. Specialising in fire engineering, ASP Fire provides custom systems that mitigate specific hazards in food production facilities.

Image supplied: ASP Fire CEO Michael van Niekerk

ASP Fire brings its expertise to high-risk sectors such as agri-processing, particularly for plants using flammable gases or solvents. According to CEO Michael van Niekerk, fire safety depends on robust systems compliant with global NFPA 36 standards. Each process or area in a plant must undergo a detailed risk assessment to ensure hazards are mitigated effectively.

Key risk areas in agri-processing facilities

1. Gas and solvent systems

Agri-processing plants often use natural gas for burners and solvents like hexane. Both are highly flammable, requiring vigilant safety standards to avoid catastrophic fire-related losses. Compliance ensures safety, production continuity, and regulatory approvals.

2. Building height and dust explosions

Facilities can extend up to six storeys, complicating evacuation during emergencies like fires or gas explosions. Airborne fine dust in processing areas increases the chance of explosive reactions, with risks triggered by static charges or sparks.

Image supplied: The major fire risk zones in these plants are the preparation and solvent buildings both of which can be up to six storeys high.

3. Tanker and storage risks

Hexane tankers carrying up to 42 m³ expose facilities to BLEVE events. ASP Fire mitigates this with deluge systems, capable of extinguishing fires in seconds to prevent tank explosions.

Innovative fire prevention solutions by ASP Fire

  • Integrated safety systems: Automated shut-offs and firewalls isolate areas and prevent fire spread.
  • Customised compartmentalisation: Systems like those installed in a Mpumalanga macadamia plant separate fire risk zones effectively.
  • Regular inspections: Rigorous checks support gas safety across all operational aspects.

“Real gas safety goes beyond technology—it demands consistency in inspections and awareness training,” concludes van Niekerk.

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